Fiber-Forming: High-Performance Eco Packaging with High-Density Pulp
Fiber-Forming is designed to replace conventional plastics with a paper-recyclable alternative that doesn’t compromise on performance, design flexibility, and productivity.
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For decades, plastics like polyethylene (PE) and polypropylene (PP) have been the go-to materials in packaging, thanks to their versatility and efficiency.
But today, the landscape is changing. Growing concerns about carbon emissions, microplastic pollution, and stricter EU regulations are driving businesses to explore new solutions.
Traditional plastics, long used in a wide range of packaging, are now being reassessed as brands seek a balance between performance and sustainability.
This is where Fiber-Forming comes in. This pulp-based packaging solution is designed to meet modern demands while reducing environmental impact.
Why Choose Fiber-Forming?
Made from over 95% pulp fibers sourced from FSC certified forests.
Fully compatible with existing paper recycling systems for a circular, low-impact packaging solution.
The dry process enables water-free production, reducing energy use, and supporting efficient, large-scale manufacturing.
No drying process is needed, enabling fast, efficient, and cost-effective production.
Delivers excellent mechanical strength while supporting friction fit, threads, hinge design, embossing, and debossing.
Our packaging delivers a refined, natural look with a smooth texture that brings out the product’s quality.
The Materials Behind Fiber-Forming
Fiber-Forming is made from over 95% pulp fibers, sourced from FSC certified forests, to achieve circularity. In addition to pulp, Fiber-Forming may include post functional coating to enhance molded products properties while keeping the product largely natural.
Its high cellulose content ensures it is fully recyclable within standard paper recycling streams in every country, making it a low-impact, circular material choice that supports compliance with plastic taxes.
Biodegradability in soil and marine environments is tested for Fiber-forming, through certified third-party labs, following recognized global standards.
Circular Packaging Solutions for Every Industry
Fiber-Forming provides customizable, pulp-based solutions for diverse industries, meeting both functional and sustainability requirements.
PaperFoam® vs Traditional Plastics
PaperFoam® gives you the same foam-like protection of traditional plastics with the sustainability of paper-based natural materials.
Key Specifications
Our sales team is more than happy to discuss with you specific design requirements, quantity, and sustainability challenges.
The Fiber-Forming Process
Our press forming process developed by Blue Ocean Closures AB, combined with a pulp fibre sheet, creates precise, durable, and customizable packaging solutions.
Material preparation
Heat press forming process developed our strategic partner, combined with a pulp fibre sheet, creates precise, durable, and customizable packaging solutions.
Cutting and shaping
The fibre sheets are punched into a pre-designed format in a single mold, ready for forming
High-pressure hot pressing
The material is shaped under high pressure, forming the final 3D product with excellent strength and design flexibility, including functional features.
Frequently Asked Questions
Depending on the size of the product, but an annual volume of 2 million units or more is preferrable.
MOQ of 100,000 units is recommended. Smaller quantities may be possible depending on shape and size. Please contact us for details.
Approximately 95% pulp, with the remainder consisting of binders and optional coatings.
MOQ of 100,000 units is recommended. Smaller quantities may be possible depending on shape and size. Please contact us for details.
Water-repellent coating is available. However, it is not suitable for continuous immersion in liquids.
MOQ of 100,000 units is recommended. Smaller quantities may be possible depending on shape and size. Please contact us for details.
Recyclable as paper. Evaluated using CEPI’s recycling assessment method.
MOQ of 100,000 units is recommended. Smaller quantities may be possible depending on shape and size. Please contact us for details.
Nissha has entered into a capital and business alliance with Swedish startup Blue Ocean Closures, which specializes in fiber-based products. To address global environmental challenges, Nissha is focusing on sustainable materials and offers bio-based molded products under the “ecosense molding” brand. Through this alliance, Nissha will adopt Blue Ocean Closures’ proprietary technology to expand production and sales of fiber-based molded products. For details on our capital and business alliance with Blue Ocean Closures AB, please click here.
Nissha has entered into a capital and business alliance with Swedish startup Blue Ocean Closures, which specializes in fiber-based products. To address global environmental challenges, Nissha is focusing on sustainable materials and offers bio-based molded products under the “ecosense molding” brand. Through this alliance, Nissha will adopt Blue Ocean Closures’ proprietary technology to expand production and sales of fiber-based molded products. For details on our capital and business alliance with Blue Ocean Closures AB, please click here.
Ready to Start Working With Us?
We here at Nissha will support you every step of the way!
