PaperFoam® – Bio-based Cushioning, Naturally Sustainable
PaperFoam® delivers lightweight protection and design flexibility in a recyclable, paper-based material.
TUV Austria OK Biobased 4 stars (over 80% is biobased）
TUV Austria OK Compost Home
TUV Austria OK Compost Industrial
UL Validated: 99% Recovery Rate of Available Fibers
When it comes to protecting delicate products, petroleum-based foams like EPS (Expanded Polystyrene) and EPP (Expanded Polypropylene) have long been the go-to.
And while these materials get the job done, they come at a heavy cost: persistent plastic waste, permanent contamination of the sea side with waste, and high carbon emissions.
Such materials risk no longer meeting future sustainability expectations or regulatory standards.
That’s why more businesses are replacing foam plastics with smarter solutions like PaperFoam® that provide the same durability and cushioning, minus the plastic waste.
Why Choose PaperFoam®?
Made from paper and starch, fully compostable, and designed for circular, low-impact packaging.
Reduces total packaging weight while providing excellent cushioning protection for delicate products.
Soft material feature allows PaperFoam® to fit products perfectly, protecting them against shocks and vibrations during transport.
Enables multiple parts such as the lid and body can be seamlessly combined into a single, integrated tray.
Offers embossing, colouring, and texturing options for brand recognition.
TÜV Austria and UL certifications confirm PaperFoam® meets top sustainability standards, giving your brand verified eco-credentials.
The Materials Behind PaperFoam®
PaperFoam® is made from a blend of starch and pulp, mixed with water and shaped through an innovative foam-molding process. This combination gives it excellent protective properties, precise dimensional accuracy, and extensive design flexibility.
As a paper-based solution, it is recyclable* and certified compostable, offering a low-impact, circular packaging alternative that helps businesses reduce reliance on plastics.
depends on local regulations and guidelines*
Sustainable Packaging Solutions for Every Industry
Custom-molded for every application, PaperFoam® supports industries like electronics, cosmetics, pharmaceuticals, and more, providing lightweight, protective, and eco-friendly packaging that meets both functional and sustainability requirements.
%20inner%20tray.webp)
PaperFoam® vs Traditional Plastics
PaperFoam® gives you the same foam-like protection of traditional plastics with the sustainability of paper-based natural materials.
Key Specifications
All products are custom-designed. Our sales team are more than happy to discuss with you specific design requirements, quantity, and sustainability challenges.
The PaperFoam® Process
Our unique foam molding process combined with PaperFoam® sustainable composition gives the packaging product’s one-of-kind shape and properties
Material preparation
Pulp, starch, and water are blended together to form a moldable mixture ready for the foaming process.
Mold injection and foaming
The prepared mixture is injected into molds. Simultaneously, heat is applied, causing the material to foam and take on its precise 3D shape with integrated cushioning properties.
Drying in mold cavities
Moisture evaporates during molding, leaving a lightweight yet durable structure with precise dimensional accuracy.
Frequently Asked Questions
Yes. Its lightweight, cushioning, and customizable properties make it ideal for trays, inserts, protective layers, and packaging components across multiple applications.
MOQ of 100,000 units is recommended. Smaller quantities may be possible depending on shape and size. Please contact us for details.
MOQ of 100,000 units is recommended. Smaller quantities may be possible depending on shape and size. Please contact us for details.
PaperFoam® is renewable, recyclable, and compostable, supporting EU packaging rules like PPWR and EPR, though compliance depends on local regulations and waste systems.
It starts at 10,000 pieces, but depending on your product size and design complexity, we’ll tailor the best solution for you.
MOQ of 100,000 units is recommended. Smaller quantities may be possible depending on shape and size. Please contact us for details.
Yes. PaperFoam® provides foam-like cushioning, precise fit, and lightweight protection, making it a sustainable alternative to EPS, EPP, or other foam plastics in many existing packaging designs.
MOQ of 100,000 units is recommended. Smaller quantities may be possible depending on shape and size. Please contact us for details.
Our team provides end-to-end support, from material consultation and prototyping to tooling and full-scale production. We’ll also help you navigate sustainability regulations and optimize your design for recyclability.
MOQ of 100,000 units is recommended. Smaller quantities may be possible depending on shape and size. Please contact us for details.
Ready to Start Working With Us?
We here at Nissha will support you every step of the way!
