A Compact and Rigid Pulp-Based Ampoule Tray
Pulp-Injection enables high rigidity and the creation of fine, complex geometries such as ampoule partitions that prevent contact between glass containers helping to reduce the risk of breakage during transport and handling.
Unlike conventional paper-based solutions, the precise geometry allows for a more compact design, helping to reduce overall packaging size. It can also be handled on existing packaging lines designed for plastic trays, enabling seamless integration without major process changes.
Solution
Client
Lancement
Les raisons de ce choix
We were looking for a fibre-based solution that could replace plastic trays without compromising rigidity, compactness, or process compatibility.
While existing paper-based ampoule packaging solutions are available on the market, they often require larger formats and may not provide sufficient structural rigidity for certain applications.
This solution offers a higher level of stiffness, enabling secure fixation of ampoules in a more compact layout.
In addition, its compatibility with existing packaging lines designed for plastic trays allows for easier implementation while supporting a reduction in plastic usage.
In this project, the goal was to develop a fibre-based tray that combines the sustainability benefits of paper with the structural performance and compactness typically associated with plastic trays. By leveraging Pulp-Injection technology, we created a rigid tray with precise partition structures that securely hold ampoules in place while minimising packaging volume. This approach enables a more efficient and compact packaging solution, while maintaining compatibility with existing pharmaceutical packaging processes and reducing reliance on plastic.
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