Foam Molded Products -
Lightweight and Cushioning

  • Foam molding of pulp and starch
  • Lightweight but high cushioning properties
  • Securely fix products or components
  • Lightweight compared to plastic
    (specific gravity: approx. 0.2)
  • Extensive design freedom in shape achieved through molding process
  • Various colors, textures, embossing options
  • Recyclable as paper*

*It depends on the regulations and guidelines of each country or region.

construction method


The main ingredients, starch and pulp, are mixed with water and injected into the mold.
Heat is applied simultaneously during molding to cause foaming and create a 3D shape.
At the same time, the moisture inside the material is evaporated, drying the product and completing the manufacturing process.

Key Features

Application examples


TUV Austria OK biobased (4 stars)/TUV Austria OK compost Home & Industrial/UL Validated: 99% recovery rate of available fibers


Max. parts size(mm) 200 × 300 × 150 Parts thickness(mm) 2.2 〜 3.0
Minimum radius(mm) 2.0 Typical production volume (annually)(pcs) 100,000 〜